Cotton

Textile trial enters next phase to reduce landfill

Grain Central, March 22, 2023

Cotton grower Sam Coulton with cotton soil scientist Oliver Knox. Photo: CRDC

THE NEXT stage in identifying a scalable, long-term solution to the issue of textile waste in landfill is now under way with cotton growers launching phase-2 trials on farms in New South Wales and Queensland.

Inspired by the environmental benefits of diverting 800,000 tonnes of textile from landfill each year, Goondiwindi’s Sam Coulton, who hosted the phase 1 trial, is being joined by Gunnedah’s Scott Morgan, who is a leading cotton grower in sustainability.

Mr Morgan said his decision to take part in the trial was easy, given his early adoption of a large-scale solar generation and numerous water-conservation projects.

“I’m excited about returning 100 percent cotton back to farms because I think it’s the right thing to do for the environment by helping close the circularity gap,” Mr Morgan said.

“My strong hope is that the cotton waste can improve soil health and organisms, thereby improving crop yields.”

Flooding delayed spreading but in late December, Mr Morgan was able to distribute around 2.4t of the shredded material on to an already planted cotton field, thanks to project partner Thread Together – a charitable organisation that adopts an ethical response to the issue of fashion excess.

Overhead irrigation then watered the material into the soil and the resulting crop is looking good, standing at about 50cm and scheduled for harvest in late May.

Poor weather, heavy flooding and logistics issues also impacted Mr Coulton who managed to apply 600kg of cotton waste on to one plot on his farm, less than hoped for but significant in his second year of circularity trails.

Since application, Mr Coulton has furrow cultivated and irrigated, and the material has broken down significantly.

“The first phase was positive, but with COVID and poor weather we were limited in what we could achieve,” Mr Coulton said.

“I am hopeful this phase will lead to a major transformation in cotton circularity.”

University of New England soil scientist Oliver Knox, who oversaw phase 1 and is overseeing phase 2, has found that cotton-textile waste has no adverse impact to soil health or cotton yields.

“This work is very important in helping to resolve the issues caused by Australians throwing away 23kg of textile waste per person each year,” Dr Knox said.

Dr Knox said new test results from Phase 1 were very encouraging.

“We found that organic carbon in the top 10cm of soil from phase 1 has increased to 1.08pc from 0.77pc and that is a significant jump.

“Sulphur has also increased from 4.5mg/kg to 7.4mg/kg and that indicates improved soil fertility and health.

For the 2022-23 trial, program partners Cotton Australia, Goondiwindi Cotton, CRDC an d Sheridan have been joined by Thread Together.

Thread Together chief executive officer Anthony Chesler said rather than cotton waste, they are dealing with excess stock.

“Thread Together never declines a donation of excess clothing and sometimes this creates more supply than demand,” Mr Chesler.

“As part of this new challenge, we were pleased to work with Worn Up to ensure 100pc cotton garments were shredded and dispatched to Gunnedah.”

Sheridan joins Hanes in latest phase

Hanes Australasia president Tanya Deans said after the success of the Goondiwindi trial, Sheridan was delighted to be involved in phase 2.

“Progress towards circularity is an important part of our sustainability journey and Sheridan, together with the wider Hanes business, is committed to supporting this effort in the provision of cotton waste offcuts,” Ms Deans said.

“I’d also like to thank the CRDC and Thread Together for supporting this mission with their generous contribution as well. This is just the beginning of innovative solutions on our shores and we are proud to be a part of it.”

As well as providing funding for Dr Knox to continue his leading research and development in this area, CRDC has committed almost $2M in funds over the next three years to a new suite of projects to complement this initial work, aimed at increasing our understanding of the science of textile waste breakdown and its effects on soils health, as well as the logistics and business challenges of processing and transporting textile waste back to cotton farms.

CRDC executive director Ian Taylor said they are proud to invest in such a worthwhile endeavour.

“This program could be a game-changer, but we need scientific rigour to fully appreciate the soil science and the long-term impact of returning cotton textiles to the farm: carbon footprint, impact on soil health, waterways, benefits to farmers, brands, and other stakeholders,” Dr Taylor said.

Dyes under investigation

One of these new projects already under way is a three-year investment with the University of Newcastle to further investigate the effects of dyes and finishes from waste material on soil health, especially on the diversity, growth and functioning of soil microbes which are critical for the health and resilience of soils across the landscape.

Brooke Summers.

This project will also look at ways to pelletise cotton textiles through biological breakdown of the waste material to enable spreading on fields using existing farm machinery.

Leading the Goondiwindi and Gunnedah circularity project is Cotton Australia’s Brooke Summers, who works closely with all brands and their consumers who are invested in textile circularity and its sustainability credentials, through the Cotton to Market program.

“The results from phase 1 show it’s possible to find a scalable solution to cotton textile waste right here in Australia,” Ms Summers said.

“Our farmers want it and they are passionate about returning cotton waste to their farms to become part of the next crop, closing the loop on circularity.

“Cotton consumers want it too and they are demanding environmental solutions as part of their purchasing decisions.

“Phase 2 should bring us a step closer, but we need the committed involvement of governments, industry groups, brands and potential investors.”

Phase 2 will be monitored closely by Dr Knox at both locations with all results being scientifically assessed before a full report is produced to guide future circularity developments.

Source: CRDC

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